- Description
- Specifications
- Setup Software
- Mechanical
- Documents
- Applications
- Technical FAQ
- Accessories
Features
- Provides automatic control for repetitive liquid fill operations
- Available for turbine flow meter pulse signals from 0 Hz to 1 MHz or analog flow meter signals (4-20 mA, 0-1 mA or 0-10V)
- 6-digit scalable display to ±999,999 for batch total, grand total, number of batches, or flow rate
- Counts up from 0 to preset or down from preset to 0
- Two or four control relays for with settable delay between cycles
- Digital span adjust from 0 to ±999,999, zero adjust from -999,999 to +999,999
- Front panel scalable: to ±999,999 for use with current shunts
- 1/8 DIN size with bright red or green 0.56" (14.2mm), high LED digits
- Transducer excitation output, 5, 10, 12, or 24 Vdc (isolated)
- Power 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac (isolated)
- Operating temperature from -40°C to 70°C (-40°F to 158°F)
- Wide choice of Plug-in-Play options:
- 2 or 4 relays, mechanical or solid state, for alarm or control (isolated)
- 1 or 2 Analog output, 4-20 mA, 0-20 mA, 0-10V, or -10V to +10V (isolated)
- Communications: Ethernet, WiFi, USB, RS232, RS485 (isolated)
Certificates of Compliance
The Laureate™ 1/8 DIN Panel Meter batch controller
is a low cost, powerful and highly accurate batching controller for repetitive fill operations. It can use the Laureate FR dual channel pulse input signal conditioner for use with turbine flow meters. Relay control can be provided by two or four 8A contact relays, or by two or four 120 mA AC/DC solid state relays. Fill operations are repeated continually with a programmable delay from 10 ms to 199.99 sec, or based on an external control input.Three items are tracked by the batch control software. These can each be scaled to engineering units of total or flow rate and displayed by the controller's six-digit LED display: Item #1 is the current batch total, which can be set up to count up from zero to a preset limit, or down from a preset limit to zero. Item #2 can be assigned to grand total or number of batches. Item #3 is the flow rate.
The Laureate Panel Meter is easily programmed with Laurel’s free Instrument Setup Software, downloadable from our website and compatible with Windows PCs, requiring a data interface board for setup.
All signal conditioner board ranges are factory-calibrated, with calibration factors for each range securely stored in an onboard EEPROM. These factors can be scaled via software to accommodate external shunts, enabling field replacement of signal conditioner boards without necessitating recalibration of the associated panel meter. For optimal accuracy, factory recalibration is recommended annually. All Laurel Electronics instruments undergo factory calibration using the industry-leading Fluke calibrators, which are recalibrated yearly and certified traceable to national standards, ensuring the highest level of precision and reliability.
Two or four relays can be used. Relay #1 is assigned to batch total to control the filling operation. Relays #2, #3 and #4 can each be assigned by the user to Items #1, #2 or #3. For example, Relay #2 can be assigned to Item #1 (batch total) with a lower setpoint to serve as a pre-warn and slow down the fill rate near the batch setpoint, and Relay #3 can be assigned to the total number of batches to terminate the batching when a present number of bottles have been filled.
An optional serial communications board allows the batch controller to transmit Items #1, #2 and #3, as well as peak for item #3 (rate). If required, all four items can be displayed simultaneously by augmenting the batch controller with up to three Laureate remote displays. Each of these can have its own analog output and relays for alarm or control.
Batch Control with Turbine Flowmeters
The pulse-input batch controller utilizes the FR dual channel signal conditioner, which accepts pulses from turbine flow meters and most industrial transducers with a pulse output such as proximity switches with PNP or NPN output, TTL or CMOS logic, or magnetic pickup pulses down to 12 mV. The same signal is applied in parallel to the A and B input channels, which are used independently. Either channel can accept pulse rates from 0.005 Hz to 250 kHz, which exceeds the working range of turbine flow meters.
- Channel A is used for totalizing. The measured total is scaled mathematically for control and display of volume in engineering units, such as liters.
- Channel B is used for rate. The pulse frequency is determined by timing an integral number of periods over a specified gate time (plus 30 ms and 0-2 periods), and then taking the inverse of period. The inverse period approach allows much greater accuracy and faster update times than conventional rate meters which count signal pulses over a specified time interval. Update times can be as high as 25/sec. Rate in engineering units, such as liters per second, is obtained by multiplying the input by a scale factor.
- An unfiltered selection provides true peak and valley readings and aids in control applications.
- A batch average filter selection averages each 16 conversions.
- An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 seconds. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. An Auto setting selects the time constant selection based on signal noise.
Peak and valley values are automatically captured. These may be displayed via a front panel pushbutton command or control signal at the rear connector, or be transmitted as serial data.
Two rear panel control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open) or dry contacts that can be set to control / activate 14 meter commands.
An (isolated) 5, 10, 12, or 24 Vdc excitation output is standard to power transducers or two-wire transmitters. Ratiometric operation, which automatically compensates for changes in the applied excitation, is jumper selectable for applications, such as bridges, where the signal to be measured is proportional to the excitation level.
| Display | |
|---|---|
| Readout | 6 LED digits, 7-segment, 14.2 mm (.56"), red or green |
| Display Range | -999,999 to +999,999, XXXXEX scientific notation beyond 999,999 |
| Zero Adjust | -999,999 to +999,999 |
| Span Adjust | 0 to ±999,999 |
| Indicators | Four LED lamps |
| Pulse Inputs (FR signal conditioner) | |
| Signal Types | AC, pulses from NPN, PNP transistors, contact closures,magnetic pickups. |
| Ch A Frequency, Max | 1 MHz |
| Ch B Frequency, Max | 250 kHz |
| Signal Ground | Common ground for channels A & B |
| Minimum Signal | Nine ranges from (-12 to +12 mV) to (+1.25 to +2.1V) |
| Maximum Signal | 250 Vac |
| Maximum Frequency | 1 MHz, 30 kHz, 250 Hz (selectable) |
| Conversion Technique | Inverse period |
| Delay between batches | Selectable 10 ms to 199.99 s |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
| Power Supply Boards (one required) | |
| Voltage, standard | 85-264 Vac or 90-300 Vdc |
| Voltage, optional | 12-32 Vac or 10-48 Vdc |
| Frequency | DC or 47-63 Hz |
| Power consumption | 1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @ 10 Vdc, 1.4W @ 20 Vdc, |
| (typical, base meter) | 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc |
| Power Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Excitation Output (standard) | |
| 5 Vdc | 5 Vdc ± 5%, 100 mA (jumper selectable) |
| 10 Vdc | 10 Vdc ± 5%, 120 mA (jumper selectable) |
| 12 Vdc | 12 Vdc ± 5%, 100 mA (jumper selectable) |
| 24 Vdc | 24 Vdc ± 5%, 50 mA (jumper selectable) |
| Output Isolation | 50 Vdc from signal ground |
| Analog Output Boards (one optional) | |
| Output Levels | 4-20 mA, 0-20 mA, 0-10V, -10 to +10V (single-output option) |
| Current compliance | 4-20 mA, 0-20 mA, 0-10V (dual-output option) |
| Voltage compliance | 2 mA at 10V ( > 5 kΩ load) |
| Scaling | 12V at 20 mA ( < 600 Ω load) |
| Resolution | Zero and full scale adjustable from -99999 to +99999 16 bits (0.0015% of full scale) |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test (dual analog outputs share the same ground) |
| Relay Output Boards (one required for batch control) | |
| Dual magnetic relays | 2 Form C, 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Quad magnetic relays | 4 Form A (NO), 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Dual solid state relays | 2 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Quad solid state relays | 4 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Relay commons | Isolated commons for dual relays or each pair of quad relays |
| Relay isolation | 250V rms working, 2.3 kV rms per 1 minute test |
| Relay latching modes | Latching or non-latching |
| Relay active modes | Active on or off, active high or low |
| Hysteresis modes | QA passband mode, split hysteresis, span hysteresis |
| Communication Boards (one optional) | |
| Board Selections | RS232, RS485 with dual RJ11 connectors, RS485 with dual RJ45 connectors, USB, High-Speed Ethernet, USB-to-RS485 gateway, High-Speed Ethernet-to-RS485 gateway, WiFi with built-in antenna plus USB & RS485, WiFi with external antenna plus USB & RS485 |
| Protocols | Laurel Custom ASCII (serial), Modbus RTU (serial), Modbus TCP (Ethernet or WiFi) |
| Digital Addresses | 247 (Modbus), 31 (Laurel ASCII), |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Environmental | |
| Operating Temperature | -40°C to 70°C (-40°F to 158°F) |
| Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
| Relative Humidity | 95% at 40°C, non-condensing |
| Protection | NEMA-4X (IP-65) when panel mounted |
| Signal Connections | |
![]() |
|
| Mechanical | |
| Enclosure | 1/8 DIN, high impact plastic, UL 94V-0, color: black |
| Mounting | 1/8 DIN panel cutout required: 3.622" x 1.772" (92 mm x 45 mm). |
| Dimensions | 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D) |
| Maximum panel thickness | 4.5 mm (0.18") |
| Tightening Torque - Connectors | Screw terminal connectors: 5 lb-in (0.56 Nm) |
| Tightening Torque - Pawls | Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm) |
| Weight of base meter | 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) |
| Weight of option boards | 30 g (1.0 oz) typical per board (analog output, relay output, communications) |
| General | |
| Programming Methods | Four front panel buttons or via Laurel's free Instrument Setup Software, which runs on a PC under MS Windows. |
| Security | Lockout options include using the front panel buttons, the free Instrument Setup Software, or a hardware jumper. |
| Warranty | 3 years parts & labor |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
Free Instrument Setup Software for Series 2 Laureates
Free Downloadable Windows-based Instrument Setup (IS) software (Data Interface Board Required) for use with our programmable Digital Panel Meters, Scale Meters, Counters, Timers, Remote Displays, and Transmitters, are an easy method to set up Laureate 1/8 DIN digital panel meters, counters, timers, remote displays, and DIN-rail transmitters, as explained in the Instrument Setup Software Manual. Laureate 1/8 DIN instruments can also be set up from the front panel, as explained in their respective Owners Manuals. Instrument Setup software is of benefit whether or not the PC is connected to the instrument.
- When the PC is connected to the instrument, Instrument Setup software can retrieve the setup file from the instrument or open a default setup file or previously saved setup file from disk View Setup, then provides graphical user interface (GUI) screens with pull-down menus applicable to input, display, scaling, filtering, alarms, communications, analog output, and front panel lockouts. Fields that are not applicable to the instrument as configured are either left out or grayed out. Clicking on any item will bring up a detailed Help screen for that item. After editing, the setup file can be downloaded, uploaded to the instrument, or saved to a disk. The same setup file can then be downloaded into multiple instruments.
- When the PC is not connected to the instrument, the above GUI screens can be used to set up a virtual instrument. The setup file can then be saved to disk. Switching toView Menu then brings up a screen with the required front panel programming steps. This view can be printed out for use at the instrument site and to serve as a hard copy record.
Download Free Instrument Setup Software
Installation
Set User Account Control (UAC) of MS Windows to "Never notifiy me" so that Instrument Setup Software can create directories. The UAC change screen can be reached as follows:
- Under Windows 7, click on the Windows Start button in the lower left of the desktop and enter "UAC" in the search field.
- Under Windows 8, navigate to Control Panel, then to the "User Accounts and Family Safety" section, and click on "Change User Account Control Settings."
- Under Windows 10, click on the Windows Start button in the lower left of the desktop, then on "Settings", and enter "UAC" in the search field.
- Reboot your computer for the changed UAC setting to take effect.
RJ11-to-DB9 cable with rear view of DB9 connector to PC

RS232 cable, meter to PC, P/N CBL01
Laureate 1/8 DIN Laureate instruments must be equipped with a serial communications board and be connected to the computer via a serial communications cable. The connection can be via RS232, RS485, USB or Ethernet. Following setup, the serial communications board may be removed from the instrument if desired. The wiring of the RS232 cable is illustrated above with end views of the two connectors.
Laureate LT Series transmitters come standard with a 3-wire serial interface, which can be jumpered for RS232 or RS485.
Laureate LTE Series transmitters come standard with an Ethernet interface.
Meter Setup Screens
Click on any of the reduced screens below for a full-size screen view, then click on the Back button of your browser to return to this page. The screens examples below are for a fully-loaded Series 2 Digital Panel Meter (DPM), which is connected to the PC via RS232. If the meter is a Series 1 meter (pre-2007), this is sensed by the software, and somewhat different screens are brought up. Please see Series 1 setup screens.
Meter Setup Utilities
From the Main Menu, click on Readings if your PC is connected to the meter. A pull-down menu then offers three choices: List, Plot and Graph.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.
- Graph generates a histogram where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.

Laureate™ 1/8 DIN Case For Laureate Digital Panel Meters, Counters, Timers & Remote Displays
Key Features
- Meets 1/8 DIN Standard.
- Installs from front of panel.
- Short depth behind the panel: only 4" (102 mm) plus connectors.
- Understated 0.157" (4 mm) thick bezel.
- Meets NEMA 4X (IP-65) for high-pressure wawshdon when panel mounted.
- Screw clamps connectors meet VDE / IEC / UL / CSA safety standards.
- Rugged GE Lexan® housing material.
- Safety certified per EN 61010-1.
Dimensions
Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display)
Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications)
Tightening Torque - Connectors: Screw terminal connectors: 5 lb-in (0.56 Nm)
Tightening Torque - Pawls: Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm)
Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: Laureate-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Panel Mounting
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout. Ensure that the provided gasket is in place between the front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw, as illustrated. Turning each screw counterclockwise extends the pawl outward from the case and behind the panel. Turning each screw clockwise further tightens it against the panel to secure the meter.
Turning each screw counterclockwise loosens the pawl and retracts it into its well. This position allows installed meter to be removed from their panel, or new meters to be installed in a panel. Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall off and likely get lost. Do not overtighten so as not to damage the plastic parts.
| Drum Filling Application Utilizing Two Relay Outputs | |
|---|---|
![]() |
In this drum filling application, the Laureate pulse-input batch controller utilizes uses its two relays to control a pump. The Prewarn relay slows down the pump near the preset to avoid overshoot. The Batch relay stops the pump at the preset. |
| Controlling Chemical Mixing of Materials | |
![]() |
Multiple Laureate batch controllers can be used in combination to control the mixing of materials in the proper ratio. Each feed line is equipped with its own pump, flowmeter, and Laureate. Controller setup and monitoring of the mixing operation are facilitated by optional serial communications. RS485 allows a single data line to handle multiple controllers. |
| Up-Counting Batch Control | |
![]() |
In up-counting batch control, the Laureate counts up from zero to a preset maximum. A prewarn level is available to slow down filling near the preset to avoid overshoot. A time delay can be programmed from the end of each batch to the start of the next batch. |
| Down-Counting Batch Control | |
![]() |
In down-counting batch control, the Laureate counts down from the preset maximum to zero. A prewarn level is available to slow down filling or emptying near zero. Again, a time delay can be programmed from the end of each batch to the start of the next batch. |
| Discrete Filling and Batch Counting | |
![]() |
The Laureate batch controller is ideal for discrete manufacturing as well as repetitive fill operations. In this example, the Laureate counts bottles which it then groups into sixpacks. Its Grand Total capability can be used to track bottles or sixpacks. |
Batch Controller Digital Panel Meter Frequently Asked Technical Questions
CAL-Digital
Certificate of Calibration
$65.00DLS-XLOG2
XLog2 Data logging Software
$495.00IPC
Splashproof Cover
$48.00CON01
CON01 Connector
$75.00CBL01
RS232 Cable for Meters
$35.00CBL02
USB-to-RS232 Adapter Cable
$47.00CBL04
RS232 Cable for LT Transmitters
$47.00CBL05
USB Data Cable for Meters
$47.00CBL06
USB-to-RS485 Adapter Cable
$47.00CBL07
USB Programming & Data Cable
$47.00CBL08
RS485 Splitter Cable
$33.00Modular Design for Maximum Flexibility at Minimum Cost
All boards are isolated from meter and power grounds. Optional Plug-in-Play boards for communications and control include Ethernet, WiFi, serial communication boards, dual or quad relay boards, and an analog output board. Laureates may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with bright red or green 0.56" (14.2mm) high LED digits. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. A built-in 5, 10, 12, or 24 Vdc excitation supply can power transducers, eliminating the need for an external power supply. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
The Laureate™ Series features modular design with up to 7 isolated plug-in boards, applicable to all Laureate 1/8 DIN Panel Meter.
Modular Hardware
The design of the Laureate™ Series is modular for maximum flexibility at minimum cost. All boards are isolated from meter and power grounds. The base configuration for a panel meter or counter consists of a main module (with computer and plug-in display boards), a power supply board, and a signal conditioner board. Optional plug-in-play boards include an isolated setpoint controller board, an isolated analog output board, and an isolated digital interface board. Modular design and a choice of plug-in options allow the Laureate to be customized for a broad range of applications from simple monitoring to control and computer interface. There can be up to five plug-in boards in a 1/8 DIN Laureate.
Connecting Laureate Panel Meter to a Local Area Network (LAN)
Up to 30 Laureate Panel Meter and/or LT Transmitters can be configured for RS485 and daisy-chained to an LT Transmitter using Laurel’s High Speed Ethernet-to-RS485 converter board for seamless LAN integration. Alternatively, Laurel LTE series Ethernet transmitters can connect directly to a LAN via an Ethernet cable. Setup for both configurations is streamlined using Laurel’s free Instrument Setup Software, which simplifies node discovery and transmitter configuration.
Flexible Communication Options for Panel Meter
The Laureate Panel Meter can be equipped with Laurel communication boards to support various interfaces and protocols. These include serial interfaces with ASCII or Modbus RTU protocols, and Ethernet interfaces with web access, ASCII, or Modbus TCP/IP protocols, ensuring versatile connectivity for your commercial applications.

What is a 1/8 DIN Panel Meter for Batch Controller Pulse Input?
A 1/8 DIN Panel Meter is a compact, precision instrument designed for displaying and controlling process variables in industrial and commercial applications. The term "1/8 DIN" refers to its standardized size, set by the Deutsches Institut für Normung (DIN), a German standards organization. Measuring approximately 96mm x 48mm (3.78 inches x 1.89 inches), this Panel Meter is ideal for panel installations where space is limited yet accurate control is essential. When configured as a batch controller with pulse input, it excels in managing batch processes by interpreting pulse signals, ensuring precise material dispensing and process consistency.
Understanding a Panel Meter
A Panel Meter is an electronic device that processes input signals from sensors, transducers, or process equipment and displays the results on a digital screen. These inputs can include voltage, current, resistance, temperature, frequency, or pulses, depending on the application. For batch control, the Panel Meter is specifically designed to handle pulse inputs from flow meters, encoders, proximity sensors, or turbine meters, making it a critical tool for automation tasks requiring accurate dosing, counting, or volume measurement.
Batch Controllers: Role and Functionality
Batch controllers are specialized devices used in process automation to precisely regulate the amount of material—such as liquids, powders, or granules—dispensed into a container or process. These devices are essential for filling, dosing, blending, or mixing operations, ensuring consistent quantities, minimizing waste, reducing costs, and enhancing efficiency. A 1/8 DIN Panel Meter with batch controller functionality automates these processes by counting pulses, calculating volumes or masses, and triggering actions based on predefined setpoints, enabling lights-out operation and reducing labor costs.
Pulse Input: How It Works
Pulse input refers to a signal format where each pulse represents a specific quantity or event. For example:
- Flow Meters: Each pulse may indicate a fixed volume of liquid or gas passing through a flow meter (e.g., 1 pulse = 0.1 gallons or 1 liter).
- Tachometers: Pulses can represent revolutions of a motor shaft or mechanical cycles, enabling speed control and distance measurement.
- Conveyor Systems: Pulses from encoders track product movement or count items passing inspection points.
- Weighing Systems: Pulses from load cells in loss-in-weight feeders control material dispensing rates.
The 1/8 DIN Panel Meter processes these pulses, converting them into meaningful data such as total volume, cumulative weight, flow rate, production count, or batch progress, displayed in real-time for operator monitoring and control. The Panel Meter can handle pulse frequencies from DC to 50 kHz or higher, accommodating both slow and high-speed processes.
How Does a 1/8 DIN Panel Meter for Batch Controller Pulse Input Work?
The operation of a 1/8 DIN Panel Meter for batch controller pulse input involves several key steps:
-
Pulse Signal Acquisition: The Panel Meter receives pulse signals from sensors, such as flow meters, encoders, or proximity switches, connected to its input channels. It accepts various pulse types including NPN, PNP, TTL, voltage pulses (5-30VDC), or dry contact closures.
-
Signal Processing: Internal electronics count and process the pulses using high-speed counters (up to 32-bit capacity), scaling them into engineering units like liters, gallons, kilograms, pounds, cubic meters, or counts, based on user-programmed scaling factors and the application's requirements.
-
Batch Control Logic: The Panel Meter compares the pulse count or calculated value to one or more programmed setpoints (target, pre-act, tolerance), triggering sequential control actions like slowing feed rates (two-stage control), stopping pumps, closing valves, or signaling batch completion when the desired batch size is reached. Advanced models support multi-stage batching with cascading setpoints.
-
Display: The processed data is shown on a clear digital display, typically 5-6 digit LED or LCD, often with dual-line capability showing both current batch count and target value simultaneously, ensuring readability in various lighting conditions and enabling at-a-glance status verification.
-
Outputs and Integration: The Panel Meter includes relay outputs (typically 2-4 SPDT relays), solid-state outputs, 4-20mA analog retransmission, pulse retransmission, and communication interfaces (RS-232, RS-485, Modbus RTU/TCP, Ethernet/IP) to integrate with control systems like PLCs, SCADA, or DCS, enabling automated process control, data logging, and remote monitoring.
-
Batch Management: The Panel Meter maintains batch totals (resettable), grand totals (non-resettable), and can store multiple batch recipes with different target values, dribble speeds, and control parameters for quick product changeovers.
Technical Specifications
A typical 1/8 DIN Panel Meter for batch controller pulse input includes:
- Input Types: NPN, PNP, TTL, 5-30VDC voltage pulse, dry contact, magnetic pickup
- Input Frequency Range: DC to 10 kHz, 50 kHz, or higher depending on model
- Counter Capacity: 32-bit (up to 4,294,967,295 counts)
- Scaling Factor: 0.000001 to 999,999 or custom values
- Batch Setpoints: 1-4 programmable setpoints with independent outputs
- Control Modes: Single-stage, two-stage (fast/slow), time-based dribble feed
- Display: 5-6 digit LED or LCD, single or dual-line
- Relay Outputs: 2-4 SPDT relays, 5A @ 250VAC typical
- Accuracy: ±1 count ±0.01% of reading
- Communication: RS-485, Modbus RTU/TCP, Ethernet/IP, BACnet
- Power Supply: 85-265VAC or 12-48VDC universal input
- Environmental: IP65 front panel, -10°C to 60°C operating range
Key Features of a 1/8 DIN Panel Meter for Batch Controller Pulse Input
-
Compact Design: The 1/8 DIN size optimizes space in control panels, making it ideal for applications with limited room while providing full batch control functionality.
-
Pulse Signal Compatibility: Designed to handle pulse inputs from various sensors at frequencies from DC to 50 kHz, it supports applications like flow measurement, counting, speed monitoring, and position tracking.
-
Accurate Measurement: The Panel Meter ensures precise pulse counting and conversion with ±1 count accuracy, delivering reliable batch control and monitoring for critical applications.
-
Programmable Functions: Features like multiple setpoints, two-stage control, alarms, timers, and relay outputs allow customizable control tailored to specific batch processes and product requirements.
-
User-Friendly Interface: A clear digital display, front-panel programming, password protection, and intuitive menu structure enable operators to easily monitor, adjust batch parameters, and switch between recipes.
-
Industrial-Grade Durability: Built to withstand harsh environments, the Panel Meter offers robust construction with IP65 or higher-rated enclosures for protection against dust, moisture, washdown conditions, and temperature extremes.
-
Recipe Management: Store and recall multiple batch recipes with different target values, control parameters, and scaling factors for rapid product changeover.
-
Overfill Prevention: Two-stage control with pre-act setpoint reduces flow rate before target, preventing overshoot and ensuring precise batch sizes.
-
Totalizer Functions: Maintains resettable batch totals and non-resettable grand totals for production tracking and inventory management.
Applications of a 1/8 DIN Panel Meter for Batch Controller Pulse Input
- Manufacturing: Precisely controlling material dispensing in production lines for consistent output and reduced waste.
- Water Treatment: Regulating chemical dosing and water flow in treatment processes with proportional control.
- Food and Beverage: Ensuring accurate batching of ingredients for quality, consistency, and regulatory compliance (FDA, HACCP).
- Pharmaceuticals: Maintaining precise dosing in drug production for safety, efficacy, and GMP compliance.
- Petrochemicals: Managing the batching of fuels, lubricants, chemicals, or additives with custody transfer accuracy.
- Packaging: Controlling product quantities in filling machines to reduce waste and ensure label accuracy.
- Energy Management: Monitoring and controlling energy distribution through pulse-based metering for sub-metering and billing.
- Agriculture: Precision fertilizer or pesticide application systems for optimal crop management.
- Concrete/Asphalt Plants: Automated batching of aggregates, cement, water, and admixtures for consistent mix design.
Where Is a 1/8 DIN Panel Meter for Batch Controller Pulse Input Used?
A 1/8 DIN Panel Meter with batch controller and pulse input capabilities is a versatile tool widely used in industrial and commercial applications for process automation. Its ability to accurately count pulses and control batch processes makes it essential for ensuring precision and efficiency. Below are the primary industries and use cases where this device is deployed.
1. Industrial Manufacturing
In manufacturing, precise material dispensing is critical for maintaining production consistency and quality. A 1/8 DIN Panel Meter with batch controller pulse input regulates the release of raw materials, liquids, adhesives, coatings, or components. For example, in a bottling plant, it controls the volume of liquid dispensed into each bottle by counting pulses from a flow meter, ensuring uniformity, minimizing waste, and maintaining label compliance. In paint manufacturing, it ensures precise pigment and resin ratios for color consistency.
2. Chemical Processing
Chemical plants require accurate dosing to maintain product quality, safety, and environmental compliance. This Panel Meter manages the release of chemicals, catalysts, or additives by processing pulse inputs from flow sensors, ensuring the correct quantity is mixed. Its programmable setpoints, two-stage control, and relay outputs allow for automated control, reducing human error, enhancing process reliability, and ensuring hazardous materials are handled safely.
3. Water Treatment Facilities
In water treatment plants, precise chemical dosing is essential for water quality and regulatory compliance. The 1/8 DIN Panel Meter regulates additives like chlorine, fluoride, coagulants, or pH adjusters by counting pulses from flow sensors, ensuring accurate dosing proportional to water flow rates. This supports compliance with EPA, environmental standards, and operational efficiency while preventing over-dosing that could harm water quality or under-dosing that compromises safety.
4. Food and Beverage Industry
The food and beverage sector relies on precision to meet quality, consistency, and regulatory standards. This Panel Meter controls ingredient batching, such as in bakeries where it regulates flour, water, or liquid quantities, in beverage production for syrup-to-water ratios, or in dairy processing for precise milk pasteurization volumes. By processing pulse inputs, it ensures consistent product size, weight, and formulation, enhancing customer satisfaction, compliance with FDA regulations, and reducing giveaway costs.
5. Pharmaceutical Manufacturing
Pharmaceutical production demands exact measurements for drug safety, efficacy, and regulatory compliance. The 1/8 DIN Panel Meter manages active pharmaceutical ingredient (API) dosing, excipient batching, or solvent dispensing by counting pulses from precise flow meters or loss-in-weight feeders, ensuring each batch meets stringent specifications. Its reliability, audit trail capabilities, and data logging are critical for maintaining GMP compliance, FDA validation, and product consistency.
6. Petrochemical Industry
In the petrochemical sector, handling volatile and costly materials requires precision and safety. This Panel Meter controls the batching of fuels, lubricants, solvents, chemicals, or additives by processing pulse inputs from turbine or positive displacement flow sensors, ensuring accurate distribution, minimizing waste, preventing hazardous spills, and maintaining custody transfer accuracy in high-stakes operations.
7. Packaging Industry
The packaging industry demands precise control over product quantities in containers for consumer protection and regulatory compliance. A 1/8 DIN Panel Meter with batch controller pulse input manages filling machines by counting pulses to dispense exact amounts of liquid or solid products—from beverages and oils to powders and granules—ensuring consistency, reducing overfill waste or underfill violations, and maintaining label claim accuracy.
8. Energy Management Systems
In energy management, accurate metering is vital for efficient distribution, billing, and load management. This Panel Meter monitors and controls energy flow by counting pulses from electric, gas, or steam meters, supporting precise tracking and allocation in power distribution systems, renewable energy setups, or multi-tenant buildings for sub-metering and cost allocation.
9. Concrete and Cement Production
Concrete batch plants use the Panel Meter to control precise amounts of aggregates, cement, water, and admixtures. Accurate batching ensures consistent concrete strength, quality, and compliance with mix design specifications for construction projects.
10. Agriculture and Irrigation
Precision agriculture employs the Panel Meter for automated fertilizer injection, pesticide application, or irrigation scheduling. Pulse-based control ensures optimal chemical application rates while minimizing environmental impact and input costs.
Conclusion
A 1/8 DIN Panel Meter for batch controller pulse input is an indispensable tool in process automation, delivering precise control and monitoring for batch processes across diverse industries. Its compact design, compatibility with pulse signals from various sensors, programmable multi-stage control features, recipe management capabilities, and industrial-grade construction make it ideal for applications across manufacturing, chemical processing, water treatment, food and beverage, pharmaceuticals, petrochemicals, packaging, energy management, concrete production, and agriculture. By ensuring accurate batching, preventing overfill, reducing waste, and enabling automated operation, this Panel Meter enhances efficiency, quality, safety, regulatory compliance, and operational reliability in diverse industrial settings while reducing labor costs and improving process repeatability.
Less Information.


























