- Description
- Specifications
- Setup Software
- Mechanical
- Documents
- Applications
- Technical FAQ
- Accessories
Features
- Provides automatic control for repetitive liquid fill operations
- Available for turbine flow meter pulse signals from 0 Hz to 1 MHz or analog flow meter signals (4-20 mA, 0-1 mA or 0-10V)
- 6-digit scalable display to ±999,999 for batch total, grand total, number of batches, or flow rate
- Counts up from 0 to preset or down from preset to 0
- Two or four control relays for with settable delay between cycles
- All input ranges are user selectable and factory calibrated
- Digital span adjustment: 0 to ±999,999; zero adjustment: -999,999 to +999,999
- Front panel scalable: 0 to ±999,999 for use with current shunts
- 1/8 DIN size with bright red or green 0.56" (14.2mm), high LED digits
- Transducer excitation output, 5, 10, 12, or 24 Vdc (isolated)
- Power 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac (isolated)
- Operating temperature from -40°C to 70°C (-40°F to 158°F)
- Wide choice of Plug-in-Play options:
- 2 or 4 relays, mechanical or solid state, for alarm or control (isolated)
- 1 or 2 Analog output, 4-20 mA, 0-20 mA, 0-10V, or -10V to +10V (isolated)
- Communications: Ethernet, WiFi, USB, RS232, RS485 (isolated)
Certificates of Compliance
The Laureate™ 1/8 DIN Digital Panel Meter batch controller
is a low cost, powerful and highly accurate batching controller for repetitive fill operations. It can use the Laureate V-to-F analog signal conditioner for use with 4-20 mA, 0-1 mA or 0-10V conditioned flow meter signals. Relay control can be provided by two or four 8A contact relays, or by two or four 120 mA AC/DC solid state relays. Fill operations are repeated continually with a programmable delay from 10 ms to 199.99 sec, or based on an external control input.Three items are tracked by the batch control software. These can each be scaled to engineering units of total or flow rate and displayed by the controller's six-digit LED display: Item #1 is the current batch total, which can be set up to count up from zero to a preset limit, or down from a preset limit to zero. Item #2 can be assigned to grand total or number of batches. Item #3 is the flow rate.
The Laureate Digital Panel Meter is easily programmed with Laurel’s free Instrument Setup Software, downloadable from our website and compatible with Windows PCs, requiring a data interface board for setup.
All signal conditioner board ranges are factory-calibrated, with calibration factors for each range securely stored in an onboard EEPROM. These factors can be scaled via software to accommodate external shunts, enabling field replacement of signal conditioner boards without necessitating recalibration of the associated digital panel meter. For optimal accuracy, factory recalibration is recommended annually. All Laurel Electronics instruments undergo factory calibration using the industry-leading Fluke calibrators, which are recalibrated yearly and certified traceable to national standards, ensuring the highest level of precision and reliability.
Two or four relays can be used. Relay #1 is assigned to batch total to control the filling operation. Relays #2, #3 and #4 can each be assigned by the user to Items #1, #2 or #3. For example, Relay #2 can be assigned to Item #1 (batch total) with a lower setpoint to serve as a pre-warn and slow down the fill rate near the batch setpoint, and Relay #3 can be assigned to the total number of batches to terminate the batching when a present number of bottles have been filled.
An optional serial communications board allows the batch controller to transmit Items #1, #2 and #3, as well as peak for item #3 (rate). If required, all four items can be displayed simultaneously by augmenting the batch controller with up to three Laureate remote displays. Each of these can have its own analog output and relays for alarm or control.
Batch Control with Conditioned Flow Signals
The analog input batch controller utilizes the Laureate VF voltage-to-frequency converter signal conditioner board, which converts 4-20 mA, 0-1 mA or 0-1V conditioned flow meter signals to a frequency from 10 kHz to 110 kHz. This allows the counter controller to totalize flow, to count up to a preset value, or to count down to zero from a preset value for batch control. One of the relays is dedicated to On/Off batch control, while the other relay is available to slow down rate near the setpoint or to provide another alarm or control function based on rate or total.
- An unfiltered selection provides true peak and valley readings and aids in control applications.
- A batch average filter selection averages each 16 conversions.
- An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 seconds. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. An Auto setting selects the time constant selection based on signal noise.
Peak and valley values are automatically captured. These may be displayed via a front panel pushbutton command or control signal at the rear connector, or be transmitted as serial data.
Two rear panel control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open) or dry contacts that can be set to control / activate 14 meter commands.
An (isolated) 5, 10, 12, or 24 Vdc excitation output is standard to power transducers or two-wire transmitters. Ratiometric operation, which automatically compensates for changes in the applied excitation, is jumper selectable for applications, such as bridges, where the signal to be measured is proportional to the excitation level.
| Display | |
|---|---|
| Readout | 6 LED digits, 7-segment, 14.2 mm (.56"), red or green |
| Display Range | -999,999 to +999,999, XXXXEX scientific notation beyond 999,999 |
| Zero Adjust | -999,999 to +999,999 |
| Span Adjust | 0 to ±999,999 |
| Indicators | Four LED lamps |
| Analog Input (V-to-F signal conditioner) | |
| Signal Types | 0-1 mA, 4-20 mA, 0-10V |
| Conversion Technique | Inverse period applied to 10 kHz- 110 kHz |
| Update Rate | 50 ms (max) |
| Gate Time | Selectable 10 ms to 199.99 s |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
| Power Supply Boards (one required) | |
| Voltage, standard | 85-264 Vac or 90-300 Vdc |
| Voltage, optional | 12-32 Vac or 10-48 Vdc |
| Frequency | DC or 47-63 Hz |
| Power consumption | 1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @ 10 Vdc, 1.4W @ 20 Vdc, |
| (typical, base meter) | 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc |
| Power Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Excitation Output (standard) | |
| 5 Vdc | 5 Vdc ± 5%, 100 mA (jumper selectable) |
| 10 Vdc | 10 Vdc ± 5%, 120 mA (jumper selectable) |
| 12 Vdc | 12 Vdc ± 5%, 100 mA (jumper selectable) |
| 24 Vdc | 24 Vdc ± 5%, 50 mA (jumper selectable) |
| Output Isolation | 50 Vdc from signal ground |
| Analog Output Boards (one optional) | |
| Output Levels | 4-20 mA, 0-20 mA, 0-10V, -10 to +10V (single-output option) |
| Current compliance | 4-20 mA, 0-20 mA, 0-10V (dual-output option) |
| Voltage compliance | 2 mA at 10V ( > 5 kΩ load) |
| Scaling | 12V at 20 mA ( < 600 Ω load) |
| Resolution | Zero and full scale adjustable from -99999 to +99999 16 bits (0.0015% of full scale) |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test (dual analog outputs share the same ground) |
| Relay Output Boards (one required for batch control) | |
| Dual magnetic relays | 2 Form C, 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Quad magnetic relays | 4 Form A (NO), 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Dual solid state relays | 2 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Quad solid state relays | 4 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Relay commons | Isolated commons for dual relays or each pair of quad relays |
| Relay isolation | 250V rms working, 2.3 kV rms per 1 minute test |
| Relay latching modes | Latching or non-latching |
| Relay active modes | Active on or off, active high or low |
| Hysteresis modes | QA passband mode, split hysteresis, span hysteresis |
| Communication Boards (one optional) | |
| Board Selections | RS232, RS485 with dual RJ11 connectors, RS485 with dual RJ45 connectors, USB, High-Speed Ethernet, USB-to-RS485 gateway, High-Speed Ethernet-to-RS485 gateway, WiFi with built-in antenna plus USB & RS485, WiFi with external antenna plus USB & RS485 |
| Protocols | Laurel Custom ASCII (serial), Modbus RTU (serial), Modbus TCP (Ethernet or WiFi) |
| Digital Addresses | 247 (Modbus), 31 (Laurel ASCII), |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Environmental | |
| Operating Temperature | -40°C to 70°C (-40°F to 158°F) |
| Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
| Relative Humidity | 95% at 40°C, non-condensing |
| Protection | NEMA-4X (IP-65) when panel mounted |
| Signal Connections | |
![]() |
|
| Mechanical | |
| Enclosure | 1/8 DIN, high impact plastic, UL 94V-0, color: black |
| Mounting | 1/8 DIN panel cutout required: 3.622" x 1.772" (92 mm x 45 mm). |
| Dimensions | 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D) |
| Maximum panel thickness | 4.5 mm (0.18") |
| Tightening Torque - Connectors | Screw terminal connectors: 5 lb-in (0.56 Nm) |
| Tightening Torque - Pawls | Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm) |
| Weight of base meter | 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) |
| Weight of option boards | 30 g (1.0 oz) typical per board (analog output, relay output, communications) |
| General | |
| Programming Methods | Four front panel buttons or via Laurel's free Instrument Setup Software, which runs on a PC under MS Windows. |
| Security | Lockout options include using the front panel buttons, the free Instrument Setup Software, or a hardware jumper. |
| Warranty | 3 years parts & labor |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
Free Instrument Setup Software for Series 2 Laureates
Free Downloadable Windows-based Instrument Setup (IS) software (Data Interface Board Required) for use with our programmable Digital Panel Meters, Scale Meters, Counters, Timers, Remote Displays, and Transmitters, are an easy method to set up Laureate 1/8 DIN digital panel meters, counters, timers, remote displays, and DIN-rail transmitters, as explained in the Instrument Setup Software Manual. Laureate 1/8 DIN instruments can also be set up from the front panel, as explained in their respective Owners Manuals. Instrument Setup software is of benefit whether or not the PC is connected to the instrument.
- When the PC is connected to the instrument, Instrument Setup software can retrieve the setup file from the instrument or open a default setup file or previously saved setup file from disk View Setup, then provides graphical user interface (GUI) screens with pull-down menus applicable to input, display, scaling, filtering, alarms, communications, analog output, and front panel lockouts. Fields that are not applicable to the instrument as configured are either left out or grayed out. Clicking on any item will bring up a detailed Help screen for that item. After editing, the setup file can be downloaded, uploaded to the instrument, or saved to a disk. The same setup file can then be downloaded into multiple instruments.
- When the PC is not connected to the instrument, the above GUI screens can be used to set up a virtual instrument. The setup file can then be saved to disk. Switching toView Menu then brings up a screen with the required front panel programming steps. This view can be printed out for use at the instrument site and to serve as a hard copy record.
Download Free Instrument Setup Software
Installation
Set User Account Control (UAC) of MS Windows to "Never notifiy me" so that Instrument Setup Software can create directories. The UAC change screen can be reached as follows:
- Under Windows 7, click on the Windows Start button in the lower left of the desktop and enter "UAC" in the search field.
- Under Windows 8, navigate to Control Panel, then to the "User Accounts and Family Safety" section, and click on "Change User Account Control Settings."
- Under Windows 10, click on the Windows Start button in the lower left of the desktop, then on "Settings", and enter "UAC" in the search field.
- Reboot your computer for the changed UAC setting to take effect.
RJ11-to-DB9 cable with rear view of DB9 connector to PC

RS232 cable, meter to PC, P/N CBL01
Laureate 1/8 DIN Laureate instruments must be equipped with a serial communications board and be connected to the computer via a serial communications cable. The connection can be via RS232, RS485, USB or Ethernet. Following setup, the serial communications board may be removed from the instrument if desired. The wiring of the RS232 cable is illustrated above with end views of the two connectors.
Laureate LT Series transmitters come standard with a 3-wire serial interface, which can be jumpered for RS232 or RS485.
Laureate LTE Series transmitters come standard with an Ethernet interface.
Meter Setup Screens
Click on any of the reduced screens below for a full-size screen view, then click on the Back button of your browser to return to this page. The screens examples below are for a fully-loaded Series 2 Digital Panel Meter (DPM), which is connected to the PC via RS232. If the meter is a Series 1 meter (pre-2007), this is sensed by the software, and somewhat different screens are brought up. Please see Series 1 setup screens.
Meter Setup Utilities
From the Main Menu, click on Readings if your PC is connected to the meter. A pull-down menu then offers three choices: List, Plot and Graph.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.
- Graph generates a histogram where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.

Laureate™ 1/8 DIN Case For Laureate Digital Panel Meters, Counters, Timers & Remote Displays
Key Features
- Meets 1/8 DIN Standard.
- Installs from front of panel.
- Short depth behind the panel: only 4" (102 mm) plus connectors.
- Understated 0.157" (4 mm) thick bezel.
- Meets NEMA 4X (IP-65) for high-pressure wawshdon when panel mounted.
- Screw clamps connectors meet VDE / IEC / UL / CSA safety standards.
- Rugged GE Lexan® housing material.
- Safety certified per EN 61010-1.
Dimensions
Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display)
Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications)
Tightening Torque - Connectors: Screw terminal connectors: 5 lb-in (0.56 Nm)
Tightening Torque - Pawls: Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm)
Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: Laureate-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Panel Mounting
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout. Ensure that the provided gasket is in place between the front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw, as illustrated. Turning each screw counterclockwise extends the pawl outward from the case and behind the panel. Turning each screw clockwise further tightens it against the panel to secure the meter.
Turning each screw counterclockwise loosens the pawl and retracts it into its well. This position allows installed meter to be removed from their panel, or new meters to be installed in a panel. Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall off and likely get lost. Do not overtighten so as not to damage the plastic parts.
| Drum Filling Application Utilizing Two Relay Outputs | |
|---|---|
![]() |
In this drum filling application, the Laureate pulse-input batch controller utilizes uses its two relays to control a pump. The Prewarn relay slows down the pump near the preset to avoid overshoot. The Batch relay stops the pump at the preset. |
| Controlling Chemical Mixing of Materials | |
![]() |
Multiple Laureate batch controllers can be used in combination to control the mixing of materials in the proper ratio. Each feed line is equipped with its own pump, flowmeter, and Laureate. Controller setup and monitoring of the mixing operation are facilitated by optional serial communications. RS485 allows a single data line to handle multiple controllers. |
| Up-Counting Batch Control | |
![]() |
In up-counting batch control, the Laureate counts up from zero to a preset maximum. A prewarn level is available to slow down filling near the preset to avoid overshoot. A time delay can be programmed from the end of each batch to the start of the next batch. |
| Down-Counting Batch Control | |
![]() |
In down-counting batch control, the Laureate counts down from the preset maximum to zero. A prewarn level is available to slow down filling or emptying near zero. Again, a time delay can be programmed from the end of each batch to the start of the next batch. |
| Discrete Filling and Batch Counting | |
![]() |
The Laureate batch controller is ideal for discrete manufacturing as well as repetitive fill operations. In this example, the Laureate counts bottles which it then groups into sixpacks. Its Grand Total capability can be used to track bottles or sixpacks. |
Batch Controller Digital Panel Meter Frequently Asked Technical Questions
CAL-Digital
Certificate of Calibration
$65.00DLS-XLOG2
XLog2 Data logging Software
$495.00IPC
Splashproof Cover
$48.00CON01
CON01 Connector
$75.00CBL01
RS232 Cable for Meters
$35.00CBL02
USB-to-RS232 Adapter Cable
$47.00CBL04
RS232 Cable for LT Transmitters
$47.00CBL05
USB Data Cable for Meters
$47.00CBL06
USB-to-RS485 Adapter Cable
$47.00CBL07
USB Programming & Data Cable
$47.00CBL08
RS485 Splitter Cable
$33.00Modular Design for Maximum Flexibility at Minimum Cost
All boards are isolated from meter and power grounds. Optional Plug-in-Play boards for communications and control include Ethernet, WiFi, serial communication boards, dual or quad relay boards, and an analog output board. Laureates may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with bright red or green 0.56" (14.2mm) high LED digits. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. A built-in 5, 10, 12, or 24 Vdc excitation supply can power transducers, eliminating the need for an external power supply. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
The Laureate™ Series features modular design with up to 7 isolated plug-in boards, applicable to all Laureate 1/8 DIN Digital Panel Meter.
Modular Hardware
The design of the Laureate™ Series is modular for maximum flexibility at minimum cost. All boards are isolated from meter and power grounds. The base configuration for a digital panel meter or counter consists of a main module (with computer and plug-in display boards), a power supply board, and a signal conditioner board. Optional plug-in-play boards include an isolated setpoint controller board, an isolated analog output board, and an isolated digital interface board. Modular design and a choice of plug-in options allow the Laureate to be customized for a broad range of applications from simple monitoring to control and computer interface. There can be up to five plug-in boards in a 1/8 DIN Laureate.
Connecting Laureate Digital Panel Meter to a Local Area Network (LAN)
Up to 30 Laureate Digital Panel Meter and/or LT Transmitters can be configured for RS485 and daisy-chained to an LT Transmitter using Laurel’s High Speed Ethernet-to-RS485 converter board for seamless LAN integration. Alternatively, Laurel LTE series Ethernet transmitters can connect directly to a LAN via an Ethernet cable. Setup for both configurations is streamlined using Laurel’s free Instrument Setup Software, which simplifies node discovery and transmitter configuration.
Flexible Communication Options for Digital Panel Meter
The Laureate Digital Panel Meter can be equipped with Laurel communication boards to support various interfaces and protocols. These include serial interfaces with ASCII or Modbus RTU protocols, and Ethernet interfaces with web access, ASCII, or Modbus TCP/IP protocols, ensuring versatile connectivity for your commercial applications.

Understanding the Digital Panel Meter for Batch Controller Analog Input
In industrial settings where precise measurement and control of processes are essential for efficiency, safety, and quality, a digital panel meter for batch controller analog input is a critical instrument. This digital panel meter provides accurate monitoring and control of process variables, enabling precise management of batch processes across diverse applications. Its compact design, high accuracy, and robust functionality make the digital panel meter indispensable in environments requiring reliable batching and dosing. This section explores its functionality, features, technical specifications, and applications.
What is a 1/8 DIN Digital Panel Meter?
A 1/8 DIN digital panel meter is an electronic instrument used to display, measure, and control process variables such as temperature, pressure, flow, or current. The "1/8 DIN" designation refers to its standardized size, defined by the Deutsches Institut für Normung (DIN), the German Institute for Standardization. This digital panel meter typically measures approximately 96mm x 48mm (3.78 x 1.89 inches), making it compact and ideal for integration into control panels with limited space. Equipped with high-visibility digital displays, usually LED or LCD, this digital panel meter provides real-time data for operators to monitor and manage processes effectively.
Role in Batch Control
Batch control involves managing production in discrete steps or "batches," ensuring precise quantities of materials are processed or dispensed. This is critical in industries like pharmaceuticals, food and beverage, and chemical processing, where accuracy and consistency are paramount. A digital panel meter for batch control serves several key functions:
- Monitoring Process Variables
This digital panel meter continuously monitors critical parameters like flow rate, temperature, or pressure, ensuring each batch meets required specifications and maintaining product quality. - Triggering Control Actions
The digital panel meter can be programmed to initiate actions, such as opening/closing valves or starting/stopping pumps, when predefined conditions are met, automating batch processes and reducing manual intervention. - Data Logging
Advanced models include data logging capabilities, enabling operators to track process variables over time for quality control, troubleshooting, and regulatory compliance. - Overrun Compensation
This digital panel meter often features overrun compensation to account for mechanical delays, ensuring extreme accuracy in fast or viscous fluid applications.
Analog Input in the Digital Panel Meter
The analog input functionality allows this digital panel meter to interface with a wide range of sensors and transducers that convert physical parameters into electrical signals, typically voltage (e.g., 0-10V) or current (e.g., 4-20mA). The process involves:
- Sensor/Transducer Output
Sensors measure physical parameters and output an analog signal proportional to the measured value, such as flow rate from a turbine meter or level from a pressure transmitter. - Analog Input
The digital panel meter receives the analog signal through its input terminals, supporting standard loop-powered or externally powered configurations. - Signal Conversion
An internal Analog-to-Digital Converter (ADC) transforms the analog signal into a digital value for display and control processing, with high resolution for precise batch management. - Control and Output
Based on the input, the digital panel meter can trigger control actions or alarms and provide output signals to other devices in the control loop, such as relays or additional analog outputs.
Advantages of Using a 1/8 DIN Digital Panel Meter
- Compact Size
The 1/8 DIN size optimizes space in control panels, making this digital panel meter ideal for compact installations without sacrificing performance. - Versatility
The digital panel meter handles various analog inputs, accommodating different sensors and applications, from flow and level to pressure and temperature. - Ease of Use
Clear digital displays and intuitive controls enable efficient monitoring and operation for users with varying expertise levels. - Programmability
Customizable settings allow this digital panel meter to be tailored to specific process requirements, including scaling, setpoints, and output behaviors. - Reliability
Built with rugged enclosures and high IP ratings (e.g., IP65), this digital panel meter withstands harsh industrial conditions, ensuring long-term durability. - Advanced Integration
Communication interfaces and programmable outputs support seamless connection to PLCs, SCADA systems, or remote monitoring platforms for centralized control.
Technical Specifications
Typical specifications for a 1/8 DIN digital panel meter for batch controller analog input include:
- Input Types: 4-20mA, 0-10V, or other analog signals
- Accuracy: ±0.1% of full scale or better
- Display: 4-6 digit LED or LCD with customizable brightness and decimal points
- Power Supply: 12-24V DC or 85-265V AC
- Communication: RS-232, RS-485, Modbus RTU, or Ethernet
- Environmental Rating: IP65 or higher for front panel protection
- Operating Temperature: -10°C to 50°C, suitable for industrial environments
Conclusion
A 1/8 DIN digital panel meter for batch controller analog input is an essential tool in industrial automation and process control. Its compact size, versatility, and ability to interface with analog sensors make it invaluable for managing batch processes with precision. By ensuring accurate monitoring and control, this digital panel meter enhances efficiency, safety, and quality in various industrial applications, from chemical dosing to food portioning and pharmaceutical filling.
Where Is a 1/8 DIN Digital Panel Meter for Batch Controller Analog Input Used?
A 1/8 DIN digital panel meter for batch controller analog input is deployed in environments where precise batch management from analog signals is required for operational success. Its compact size, high accuracy, and robust integration capabilities make it ideal for batch control systems in diverse settings. Below is a detailed exploration of the primary industries and applications where this digital panel meter is used.
1. Industrial Manufacturing
In manufacturing environments, accurate batch control is crucial for quality control and process optimization. A 1/8 DIN digital panel meter is integrated into batching systems to display real-time data from analog-output sensors. It is used in:
- Bottling and Filling Lines: Programs the release of specific liquid volumes into containers, using analog inputs from level or flow transmitters to ensure accuracy and prevent over- or under-filling.
- Material Batching: Controls the dispensing of raw materials like powders or granules in production lines, ensuring consistent product formulations and reducing waste.
- Packaging Systems: Verifies batch quantities to ensure compliance with specifications, prevent defects, and maintain customer satisfaction.
2. Chemical Processing
Chemical plants require precise measurement and control of ingredients to ensure product consistency and safety. A 1/8 DIN digital panel meter is used to:
- Chemical Dosing: Regulates the release of chemicals based on analog inputs from flow or pressure sensors, ensuring accurate mixing ratios and preventing hazardous errors.
- Process Monitoring: Tracks batch quantities in real-time to maintain quality and detect deviations promptly.
- Safety Compliance: Uses alarms to alert operators when batch parameters deviate from setpoints, enhancing safety in volatile environments.
3. Water Treatment Facilities
In water treatment, accurate dosing of chemicals is essential for maintaining water quality. This digital panel meter is used to:
- Chemical Dosing: Controls the addition of chemicals like chlorine or fluoride based on analog inputs from flow sensors, ensuring precise treatment levels.
- Flow Monitoring: Tracks total volumes processed for regulatory reporting and system efficiency.
- Automation: Integrates with control systems to automate dosing processes, reducing manual intervention and errors.
4. Food and Beverage Industry
The food and beverage industry relies on precision for quality and compliance. This digital panel meter is employed in:
- Portion Control: Ensures accurate quantities of ingredients in mixing or packaging processes to meet specifications.
- Ingredient Mixing: Monitors totals from analog sources to maintain consistent batch sizes for products like sauces or beverages.
- Quality Assurance: Verifies batch data to comply with food safety regulations and prevent defects.
5. Pharmaceutical Manufacturing
Pharmaceutical production demands exact measurements for drug safety and efficacy. This digital panel meter is used to:
- Ingredient Dosing: Controls the precise addition of active ingredients or excipients in drug formulations for consistent dosage accuracy.
- Batch Tracking: Records total quantities dispensed for quality assurance and regulatory compliance.
- Process Control: Uses programmable setpoints to automate batch processes, ensuring consistency in volatile production conditions.
6. Petrochemical Industry
In the petrochemical industry, handling volatile materials requires precision. This digital panel meter is used to:
- Fuel Batching: Controls the dispensing of fuels or lubricants based on analog inputs from flow sensors for accurate volume control.
- Volume Monitoring: Tracks total volumes of processed chemicals for inventory and production management.
- Safety Systems: Triggers alarms for deviations in batch quantities to prevent hazardous errors in high-risk environments.
7. Packaging Industry
The packaging industry requires precise control over product quantities. This digital panel meter is used to:
- Filling Machines: Controls the amount of liquid or solid product dispensed into containers based on analog signals for consistent packaging.
- Weight Verification: Ensures accurate totals to reduce waste and meet customer expectations.
- Automation Integration: Interfaces with automated systems for high-speed packaging operations and quality checks.
8. Energy Management Systems
In energy management, accurate measurement of consumption is critical. This digital panel meter is used to:
- Energy Metering: Totalizes analog signals from energy sensors to track consumption for billing or audits.
- Distribution Control: Regulates flow based on analog inputs for efficient load balancing and demand-response strategies.
- Data Logging: Records cumulative data for optimization and reporting in commercial or industrial facilities.
Conclusion
A 1/8 DIN digital panel meter for batch controller analog input is a crucial tool in process automation, providing precise control and monitoring of batch processes across industries like manufacturing, chemical processing, water treatment, food and beverage, pharmaceuticals, petrochemicals, packaging, and energy management. Its compact size, analog signal compatibility, and programmable features make it ideal for ensuring accurate material dispensing, reducing waste, and maintaining consistent quality in production. As industries continue to prioritize precision, automation, and compliance, this digital panel meter will remain essential for optimizing batch operations and enhancing operational success.
Less Information...


























